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Manufacturing

Your line tells you it is about to stop. The MES just records it after it did.

Machines, quality systems, and supply feeds signal trouble early. We build the layer that acts, on the MES and ERP you already run.

Book a session How we deliver

Sound familiar

What plant leaders tell us

"Our systems record the stoppage. They never warn us about it."

The MES is a brilliant historian and a useless early-warning system. It tells you precisely what went wrong, after it already did.

"The data exists, but the response still depends on someone noticing."

Sensors, SPC, and quality systems are full of events. The gap is the hours between an event appearing and a human acting on it.

"Every plant has its own spreadsheets and its own heroes holding it together."

Critical responses live in people's heads and side files. When the right person is off shift, the event goes unanswered.

The line rarely stops without warning. The warning just lives in the wrong place: a sensor, a spreadsheet, an MES log, a shift note, a quality trend. The problem is not visibility. The problem is who owns the response.

Five operations we work in

Pick the operation that looks like yours

The pattern is shared, the events are not. Each operation has its own events, its own cost of inaction, and its own first thing to automate.

Consumer electronicsLead vertical

Test yield, process drift, supplier lots, recall exposure on high-mix lines.

Asset Intelligence + Control TowerExplore

CPG

Micro-stops, changeovers, fill accuracy, and the OEE that never reaches the report.

Supply Chain Control TowerExplore

Beverages

Filling, carbonation, CIP deviations, and cold chain in distribution.

Supply Chain Control TowerExplore

Steel

Furnace and caster reliability, vibration health, and energy load against tariff.

Asset Intelligence + Control TowerExplore

Industrial gases

ASU availability, purity drift, compressor health, and replenishment.

Asset Intelligence + Control TowerExplore

Where to start

The manufacturing events worth automating first

Whatever the operation, we pick the single event with the highest avoidable cost and build the full event-to-action chain for it. Then the next.

The machine is already drifting. Maintenance waits for stoppage.

Vibration, temperature, and load patterns flag a machine trending toward failure, so it is serviced on a planned slot instead of stopping the line.

The process moves out of band. Quality finds out through scrap.

A process drifting out of band is caught upstream and held or adjusted, before it becomes scrap, rework, or a containment.

Micro-stops quietly eat the shift. The OEE report arrives too late.

Micro-stops and changeover overruns that quietly erode output are surfaced shift by shift, not in the monthly report.

Peak load hits the bill before anyone changes the run plan.

Energy-intensive operations are managed against tariff and demand, so peak charges and avoidable load stop eating margin.

One repeatable accelerator, configured per plant

Manufacturing draws on Asset Intelligence for equipment health, the Supply Chain Control Tower for operational flow, and Energy Intelligence where load matters. The same six-layer architecture is reused for every plant and every event, which is exactly why each new blueprint lands faster than the last.

Built on your MES, ERP, SCADA, and historian

Human approval gates where the floor needs them

Full audit trail on every decision and action

Explore the accelerator

Operations overview showing live plant status

Seven screens from the build

Each screen maps to a layer. You pick the ones you need.

Modular by design. Start with the screens the first event needs, add the rest as you grow. What follows are real screens from a build we ran inside a client's systems, not a subscription product.

Live Events

Real-time ingestion and normalisation of every operational event.

Event

Asset Registry

The master ledger of assets with full lifecycle history in one place.

Event

Risk Accelerator

Predictive scoring with AI explanation chips and confidence ratings.

Decision

Interventions

Cost of action versus inaction, then approve and execute in one place.

Workflow

Automations

IF, AND, THEN rules running thousands of executions at high success.

Action

Analytics

Performance, cost, and compliance trended over time.

Outcome

Simulation Accelerator

What-if scenarios across six domains, with pre-emptive actions ranked.

Outcome

Add what you need

Command centre, network map, forecasting, and compliance round out the set.

Start here

Which line or event is costing you the most right now?

Bring us one. In 30 minutes we will tell you whether it is automatable, what it would take, and roughly what it would cost. No deck, no proposal.

Book a 30-minute session