We turn MES and machine events into action that protects OEE and fill accuracy, shift by shift.
"Micro-stops add up to a hidden shift of lost output every week."
No single micro-stop is worth chasing, which is exactly why nobody does. Added up, they cost you a full shift of production you never booked.
"Changeovers overrun and nobody flags it until the numbers are in."
A changeover that runs long is lost capacity. By the time it shows in the OEE report, a dozen more have run the same way.
"Giveaway on fill weight costs us margin we never see."
Overfilling to stay safely above the minimum quietly gives product away on every unit, and it never appears as a line item.
We do not boil the ocean. We pick the single event with the highest avoidable cost and build the full chain for it, then move to the next.
Clusters of micro-stops are surfaced as they build, with the likely cause, so a line lead acts within the shift instead of after it.
A changeover running past its expected window is flagged live, so the overrun is contained rather than discovered in the report.
Fill variance trending high is caught and corrected, so you stop giving product away while staying inside spec.
When a line trends below its OEE target, the risk is flagged with the levers to recover it, not summarised after the month closes.
CPG runs on our Supply Chain Control Tower: the event-to-decision-to-action flow applied to throughput and quality across your lines, built on your MES and historian. The same architecture that runs in production today, configured for your plant.
Modular by design. Start with the screens the first event needs, add the rest as you grow. What follows are real screens from a build we ran inside a client's systems, not a subscription product.
One live view of operational health across the estate.
Event
Live status, dwell, and SLA risk across the network.
Intelligence
Geospatial view with live telemetry across the whole estate.
Intelligence
Predictive scoring with AI explanation chips and confidence ratings.
Decision
Cost of action versus inaction, then approve and execute in one place.
WorkflowIF, AND, THEN rules running thousands of executions at high success.
Action
Performance, cost, and compliance trended over time.
OutcomeAsset registry, simulation, system health, and integrations hub round out the set.
Bring us one line. In 30 minutes we will tell you whether the loss is catchable in real time, what it would take, and roughly what it would cost.