Consumer electronics

A field failure traces back to an event your line saw months ago.

We connect an early yield or process-drift event to action, before it becomes scrap, containment, or a field recall.

Sound familiar

What electronics plant leaders tell us

"A solder process drifted and we caught it at final test, not at reflow."

By final test the defective units are already built. Caught at reflow, it is an adjustment; caught at test, it is scrap and rework.

"A supplier lot issue surfaced as field returns months later."

A bad lot passed incoming, went into product, and shipped. The first real event was a return rate, long after the cost was locked in.

"Yield fell on one line and the root-cause hunt took three days."

Three days of degraded yield while engineers chase the cause by hand is output and margin you never get back.

Where to start

The events worth automating first

We do not boil the ocean. We pick the single event with the highest avoidable cost and build the full chain for it, then move to the next.

Test yield drift detection

A line trending below its yield baseline is flagged early with the likely stage, so engineering acts before the loss compounds across shifts.

Process parameter drift

Reflow, SPI, and placement parameters drifting out of band are caught upstream and held or adjusted, before defects reach final test.

Supplier lot quality event

Incoming lot data and early field events are correlated, so a suspect lot is quarantined before it becomes a containment.

Recall exposure containment

When a defect pattern emerges, affected units and lots are traced and contained fast, turning a potential recall into a scoped hold.

The accelerator, tuned for high-mix electronics

Consumer electronics runs on Asset Intelligence for process and equipment health, paired with the Supply Chain Control Tower for lot traceability and containment. The same six-layer flow that runs in production today, configured for your lines, your test data, and your supplier base. This is our reference vertical, so the playbook is already built.

Built on your MES, ERP, and quality systems

Human approval gates where the floor needs them

Full audit trail on every decision and action

Explore the accelerator

Energy Test Intelligence IS 7872 compliance view showing pass, borderline, and fail verdicts with confidence

Seven screens from the build

Each screen maps to a layer. You pick the ones you need.

Modular by design. Start with the screens the first event needs, add the rest as you grow. What follows are real screens from a build we ran inside a client's systems, not a subscription product.

Energy Test Intelligence energy prediction accelerator modelling consumption against the IS 7872 declared rating

Forecasting

Generation and demand prediction with confidence, by site.

Intelligence

Live Events

Real-time ingestion and normalisation of every operational event.

Event

Energy Test Intelligence lab overview with active batches and test bays

Asset Registry

The master ledger of assets with full lifecycle history in one place.

Event

Risk Accelerator

Predictive scoring with AI explanation chips and confidence ratings.

Decision

Energy Test Intelligence session registry of completed and active energy performance tests

Interventions

Cost of action versus inaction, then approve and execute in one place.

Workflow

Energy Test Intelligence analytics trending energy performance across SKUs and batches

Automations

IF, AND, THEN rules running thousands of executions at high success.

Action

Energy Test Intelligence test simulation modelling early termination and throughput gain

Simulation Accelerator

What-if scenarios across six domains, with pre-emptive actions ranked.

Outcome

Add what you need

Command centre, network map, analytics, and compliance round out the set.

Start here

Which defect is reaching your customers that your line already saw?

Bring us one. In 30 minutes we will tell you whether it is catchable upstream, what it would take, and roughly what it would cost. No deck, no proposal.

Book a 30-minute session