Home Energy Intelligence Energy Test Intelligence

Testing intelligence blueprint

Your test bay already knows the likely result. Your process still waits for the full cycle.

The rig produces the answer hour by hour. But the lab still waits for the full cycle, the batch still queues, and production still waits for a verdict. We predict the compliance outcome from the first hour of data.

Book a session See the delivery model

The accelerator

Six layers, from raw sensor reading to certified evidence

Every test cycle throws off the same path: signal, pattern, prediction, decision, response, evidence. Most labs stop at signal and wait out the clock. These six layers carry it all the way to a logged decision, on the test rig you already run.

01 Test signal

Temperature, wattage, and cycle data streamed every 5 seconds from the rig

02 Pattern recognition

Cycle stability, duty ratio, and drift detected from the first hour of readings

03 Outcome prediction

Chained models predict compartment temperature, then wattage at target

04 Decision classification

Pass, borderline, or fail verdict against the declared rating, with confidence

05 Recommended response

Continue, stop early, hold batch, or escalate to engineering review

06 Evidence trail

Calculation log, confidence interval, and verdict retained for audit

Sound familiar

What lab teams live with

“Test data arrives continuously, but verdicts come late.”

The rig streams a result every few seconds. Nobody reads it as a verdict until the full cycle ends.

“Borderline units wait for manual review.”

A unit that is clearly a pass or fail still queues behind the ones that genuinely need a second look.

“Compliance evidence gets assembled after the fact.”

Audit packs are reconstructed from logs days later instead of building themselves as the test runs.

“Production waits because quality cannot release early.”

The next batch queues on the bay even when the engineer already sees the pattern that says pass.

Seven screens from the build

Each screen maps to a layer of the test cycle

Modular by design. Start with the screens the first test process needs, add the rest as you grow. What follows are real screens from the build we ran for Voltas against IS 7872, not a subscription product.

Energy Prediction

Chained models predict E1, E2, and EX from three inputs, no manual entry.

Intelligence

Live Test Monitor

Real-time 10-sensor temperature map streamed every 5 seconds from the rig.

Event

Lab Overview

Active batches and test-bay occupancy across the floor, in one view.

Event

IS 7872 Compliance

Pass, borderline, or fail verdict against the declared rating, with confidence.

Decision

Session Registry

Every completed and active test session, timestamped and searchable.

Workflow

Analytics

Energy performance trended across SKUs and batches to catch drift early.

Outcome

Test Simulation

What-if scenarios for early termination, modelling throughput gain.

Action

Add what you need

Batch drill-down, audit trail, and simulation lab round out the set.

Built for Voltas, IS 7872

Built on a real IS 7872 compliance line, not a demo dataset

Energy Test Intelligence was built against Voltas commercial chest freezer test data: 15 hours of mandatory pull-down, warm-side, and cold-side cycling per unit. The model predicts the warm and cold phase wattage from the first hour of cycling, then computes the IS 7872 annual energy figure the standard requires. Built to test whether early-cycle prediction can reduce waiting time by 50%+, without changing the certified test itself.

The full IS 7872 test remains the legal BEE certification

The model is a lab efficiency tool, not a replacement standard

Every prediction logged with a confidence interval for audit

Book a session

How we build

Five operating principles, on every engagement

Workflow first

We define how the operation should respond before any code is written. Every trigger, decision path, and action is documented and approved first.

Built on your stack

Logic embeds into your existing systems. No new platform to buy, no migration risk.

You own everything

Blueprints, code, integration docs, and runbooks are handed over. No retainer, no vendor dependency.

Fixed fee, no surprises

Each event is scoped and priced before work begins. You know exactly what you get and what it costs.

Repeatable architecture

The same six-layer accelerator reruns for every test process, so each new blueprint is faster than the last.

See it on your test line

Bring one test process. We will show you exactly how early a prediction is possible.